01
Renewable Energy
CBG, electricity and heat from organic waste
Convert sugar press mud, distillery effluent, crop residues and food waste into low-carbon fuel.
Turn Waste Into Clean Energy & Organic Manure
Convert Organic WasteInto RenewableGas
Green Vikalp delivers turnkey CBG and biogas plants that convert agricultural, industrial and municipal organic waste into clean fuel, premium fertilizer and predictable operational returns.
3 TPD
₹16 Cr
Sugar mills & farm-based CBG systems
6 TPD
₹30 Cr
Distillery and food hub capacity
12 TPD
₹58 Cr
Large industrial and municipal installations
₹75/kg
Model CBG sale price
22-31%
Projected ROI
95%+
CBG purity after upgradation
Biogas Plant SolutionsBio-CNG Plant UpgradationOrganic Waste ValorizationRenewable Fuel InfrastructureSustainable Organic Manure OutputBiogas Plant SolutionsBio-CNG Plant UpgradationOrganic Waste ValorizationRenewable Fuel InfrastructureSustainable Organic Manure Output
02
High Profitability
Strong cashflows and ROI
3/6/12 TPD models project 22–31% ROI and a 2.9–4.5 year payback at ₹75/kg CBG under the stated financing assumptions.
03
Government Incentives
State support may apply
Active state policies can provide capital, tax, duty, stamp, land, or infrastructure support, subject to location and approval.
04
Low Carbon Footprint
Circular waste-to-energy value chain
Reduce methane emissions, lower fossil fuel imports and create nutrient-rich organic manure.
Performance Snapshot
Plant economics, yield and operational assumptions
Multi-capacity CBG plants with revised project costs, practical revenue metrics, payback timelines, and financing assumptions.
3 TPD
Installed Capacity
Project Cost
₹16 Cr
Annual Revenue
₹7.43 Cr
EBITDA
₹2.67 Cr
ROI22.2%
Payback4.5 Years
6 TPD
Installed Capacity
Project Cost
₹30 Cr
Annual Revenue
₹14.85 Cr
EBITDA
₹5.35 Cr
ROI25.6%
Payback4.0 Years
12 TPD
Installed Capacity
Project Cost
₹58 Cr
Annual Revenue
₹29.7 Cr
EBITDA
₹11.58 Cr
ROI31.3%
Payback2.9 Years
Operational assumptions
These modelled returns assume stable feedstock supply, modern CBG upgradation, 70% bank financing, and the stated interest rate. Final project returns require a site-specific financial model.
- • CBG sale price: ₹75/kg (including GST)
- • Operating days: 350 days/year
- • Bank loan: 70% of project cost
- • Interest rate: 10% p.a.
Built by Green Vikalp
Aerial tour of Buland Bio Gas
See the commissioned 3 TPD facility in Bulandshahr, from the feedstock and process areas to the main anaerobic digester and supporting infrastructure.
3 TPD CBGBulandshahr, UPCommissioned plantDrone field footage
3 TPD
Installed capacity
Anaerobic
Digestion process
Bio-CNG
Primary output
Organic manure
Circular by-product
Raw material requirement (TPD)
Practical feedstock estimates for 3, 6 and 12 TPD plants
Swipe horizontally to compare feedstocks
| Capacity | Napier Grass | Maize Silage | Press Mud | Cow Dung | Poultry Litter | Food Waste |
|---|---|---|---|---|---|---|
| 3 TPD | 45-50 | 32-40 | 70-80 | 120-150 | 55-65 | 22-28 |
| 6 TPD | 75-85 | 55-65 | 120-135 | 200-250 | 90-105 | 35-45 |
| 12 TPD | 180-205 | 130-155 | 290-320 | 480-600 | 215-255 | 85-110 |
Central and State Incentives
Government support for CBG plant deployment
Explore the MNRE central assistance framework alongside active state policies. Support varies by location, feedstock, project size, investment category, and approval status.
Central Government Assistance
MNRE support framework
Indicative central financial assistance for Bio-CNG projects under the National Bioenergy Programme, subject to applicable guidelines and sanction.
3 TPD
Installed capacity
Project cost₹16 Cr
MNRE assistanceUp to ₹2.5 Cr
6 TPD
Installed capacity
Project cost₹30 Cr
MNRE assistanceUp to ₹5 Cr
12 TPD
Installed capacity
Project cost₹58 Cr
MNRE assistanceUp to ₹10 Cr
Assistance is not deducted from the ROI or payback figures above. Final CFA depends on programme guidelines, eligible project cost, technical inspection, commissioning, budget availability, application seniority, and MNRE/implementing-agency approval.
Additional state support
Location-specific incentive policies
Active to October 2027
Uttar Pradesh
State Bio-Energy Policy 2022
₹75 lakh per tonne
CBG capacity subsidy capped at ₹20 Cr per unit, plus eligible stamp-duty, electricity-duty, development-charge, and land support.
Eligibility note: New MNRE-approved technology; UPNEDA registration, feedstock allocation, DPR, and commissioning conditions apply.
Official policy source Stage-1 applications to March 2027
Bihar
Biofuels Production Promotion Policy 2023, amended 2025
15% of plant & machinery
Capital subsidy capped at ₹5 Cr, with potentially eligible interest, net-SGST, electricity-duty, stamp-duty, and employment support.
Eligibility note: First-come-first-served; financial approval deadline is March 2028 and OMC/GMC commercial documentation is required.
Official policy source Active to April 2030
Madhya Pradesh
Biofuel Projects Scheme under RE Policy 2025
10–40% investment assistance
Formula-based assistance on eligible fixed capital investment, capped at ₹200 Cr and paid in seven annual instalments; infrastructure support can reach ₹5 Cr.
Eligibility note: Not a flat CBG grant. Registration, eligible-investment calculations, claims, operating performance, and normally >₹10 Cr investment apply.
Official policy source Active to October 2027
Punjab
Industrial and Business Development Policy 2022
Up to ₹50 lakh for micro/small units
Agro-waste bioenergy thrust-sector units may receive 20–50% fixed-capital subsidy, plus conditional net-SGST, duty, stamp, CLU/EDC, and property-tax relief.
Eligibility note: The direct capital grant is limited to micro/small units; explicit thrust-sector treatment is for qualifying agro-waste processing.
Official policy source RIPS active to March 2029
Rajasthan
Circular Economy Incentive Scheme 2025 with RIPS 2024
13–28% of eligible investment
Conditional capital subsidy paid over ten years, or alternative state-tax support, with electricity-duty, stamp-duty, land-conversion, and market-fee benefits.
Eligibility note: Requires approval and at least 51% eligible recycled/waste input by weight; incentive routes and annual ceilings apply.
Official policy source Company scope of work
- Feasibility Study & DPR
- Engineering & Design
- Supply, Erection & Commissioning
- 1 Year Operations & Maintenance
- Performance Guarantees
- Training of Plant Staff
- After Sales Support
Plant features
- High CBG purity >95%
- Advanced upgradation system
- Fully automated operation
- Low energy consumption
- Environmentally friendly process
- Modular and scalable design
- High reliability and safety
Incentives are policy summaries, not an entitlement or financing commitment. Final eligibility, eligible investment, benefit amount, stacking restrictions, application windows, and disbursement depend on the competent authority and project-specific approval.
Turnkey CBG infrastructure
One partner from project concept to reliable plant operation.
EPC
Delivery
O&M
Support
360°
Execution
End-to-end project partner
What does Greenvikalp do?
We are a leading sustainable infrastructure company specializing in the design, construction, and operation of advanced anaerobic digestion plants. Our mission is to bridge the gap between waste management and renewable energy generation.
01
Documents & Requirements Management
We compile DPRs, technical drawings, and subsidy paperwork so your application moves fast.
02
All Permissions from Your Side
Our team coordinates with authorities and clears statutory approvals on your behalf.
03
Bank Finance
We assist with project appraisal, lender presentations, and term-loan documentation.
04
Long-Term Material Arrangement (5 Years)
Secure feedstock tie-ups and logistics planning for stable plant operations.
05
Organic Manure Buyback
We monetize digestate through certified organic manure offtake agreements.
06
100% Guaranteed CNG Offtake
Assured purchase of produced CNG through tie-ups with fuel marketers and industries.
The Circular Loop: Waste to Wealth
Our proprietary process ensures zero waste and maximum ROI
Organic Waste
Food, agricultural & municipal waste collection
Anaerobic Digestion
Proprietary bacterial decomposition
Bio-CNG & Heat
Clean fuel for transport and industrial power
Organic Manure
Returning nutrients to the soil for agriculture
Our unique technology
Sequential gas mixing,engineered from within.
The system recirculates biogas from the dome and injects it through independently controlled zones. This creates three-dimensional sludge movement without placing rotating equipment inside the digester.
PLC-controlledBiogas recirculationLow-maintenance architecture
01
Recover
A blower draws biogas from the digester dome instead of introducing another process medium.
02
Sequence
PLC-controlled solenoid valves pulse gas through individual injection zones at defined intervals.
03
Mix
Rising bubbles move sludge vertically while shifting injection points create horizontal circulation.
04
Stabilize
The cycle supports uniform heat, better substrate contact, and fewer floating or settled layers.
Why it matters
Better mixing without fighting the sludge.
Conventional pumps and submerged propellers can face corrosion, struvite build-up, and shaft stress. Gas injection moves the process mass with fewer wear points inside the vessel.
Evaluate it for your plantNo submerged moving parts
The injection network avoids mechanical mixers operating directly in abrasive sludge.
More uniform digestion
Sequenced mixing distributes heat and microorganisms across the digester volume.
Lower mixing demand
Gas-injection studies cited in the technical presentation report energy savings of up to 50%.
Built for difficult feedstock
The approach is suited to fibrous and high-solids agro-industrial substrates where crust control matters.
Performance depends on digester geometry, sludge characteristics, solids content, operating cycle, and equipment sizing. The cited energy-saving figure comes from the supplied technical presentation and should be validated during project engineering.
Feedstock performance guide
Choose the right input before estimating output
Compare common organic inputs by use case, raw-biogas potential, and expected CBG output, then model your selected feedstock below.
07Proven
feedstocks
feedstocks
Feedstock and applicationBiogas yieldCBG yield
01
Napier Grass
High-energy perennial crop suited to reliable, planned feedstock supply.
Biogas yield
180-220 m³/ton
CBG yield
55-70 kg/ton
02
Maize Silage
Energy-dense ensiled crop with strong methane potential and consistent digestion.
Biogas yield
220-300 m³/ton
CBG yield
75-95 kg/ton
03
Press Mud
Sugar-industry filter residue suitable for seasonal or blended CBG production.
Biogas yield
90-120 m³/ton
CBG yield
35-45 kg/ton
04
Cow Dung
Stable animal-waste base feedstock that supports biological consistency.
Biogas yield
50-70 m³/ton
CBG yield
18-25 kg/ton
05
Poultry Litter
Nutrient-dense poultry waste with valuable digestate and manure potential.
Biogas yield
120-180 m³/ton
CBG yield
45-60 kg/ton
06
Food Waste
High-yield municipal and industrial organics for optimized gas conversion.
Biogas yield
250-450 m³/ton
CBG yield
90-120 kg/ton
07
Distillery Spent Wash
High-strength liquid effluent engineered according to its COD loading.
Biogas yield
Based on COD
CBG yield
Based on COD
Indicative ranges vary with moisture, volatile solids, organic loading, retention time, pre-treatment, and methane recovery. Final sizing requires laboratory and feedstock analysis.
Our Ecosystem of Solutions
Technological precision across the entire value chain.
Interactive feasibility model
Feedstock-to-CBG Planner
Select your primary feedstock and daily availability to estimate a practical production range rather than a single generic output.
Indicative plant fit
3 TPD class
TPD
10 TPD500 TPD
Selected yield basis
Raw biogas
90-120 m³/ton
CBG recovery
35-45 kg/ton
Estimated CBG production
3.5-4.5 T
per operating day
Based on 100 TPD of press mud.
9,000-12,000 m³
Raw biogas / day
1225-1575 T
CBG / year
₹9.2-11.8 Cr
Gross annual CBG value
2.5 T
Indicative manure / day
Annual value assumes 350 operating days and ₹75/kg CBG. Outputs are indicative ranges; feedstock testing, moisture, volatile solids, retention time, methane recovery, and purification losses determine final performance.
Industrial Biogas & CBG
Large-scale Compressed Bio-Gas (CBG) plants engineered for maximum methane yield and grid-grade purity.
Lab Services
Feasibility studies and feedstock analysis to ensure plant viability.
Retrofitting
Upgrading legacy biogas plants with modern membrane purification technology.
Project Management (O&M)
We don't just build; we operate. Our 24/7 monitoring and maintenance teams ensure 98% plant uptime and consistent revenue streams.
24/7
Remote Monitoring
98%
Uptime Promise
Delivery portfolio
Built, commissioned, and scaling across India
1
Delivered
8
Pipeline
36 TPD
Planned
CommissionedFlagship delivery · Bulandshahr, UP
Buland Bio Gas
A fully commissioned 3 TPD CBG facility converting agricultural residue, cattle dung, and food waste into transport-grade renewable gas and organic manure.
3 TPD
Plant capacity
Turnkey
EPC delivery
CBG
Fuel output
O&M
Operations support
- Civil, electrical, and process execution
- Integrated methane upgradation
- Digestate-to-manure recovery
- Commissioning and operator support
Regional rollout
Projects in development
01In progress
Muzaffarnagar
Uttar Pradesh
6 TPD
Press mud + crop residue
02In progress
Amroha
Uttar Pradesh
6 TPD
Agriculture + dairy waste
03In progress
Baghpat
Uttar Pradesh
6 TPD
Dung + farm residue
04In progress
Yadgir
Karnataka
6 TPD
Regional crop residue
05In progress
Bijnor
Uttar Pradesh
3 TPD
Press mud + cattle dung
06In progress
Bulandshahr
Uttar Pradesh
3 TPD
Dairy + farm waste
07In progress
Aligarh
Uttar Pradesh
3 TPD
Food + biomass waste
08In progress
Agra
Uttar Pradesh
3 TPD
Food + peri-urban waste
Agriculture 4.0
Premium Organic Manure from Waste-to-Energy Conversion
Our organic manure output is calibrated for long-term soil health, steady nutrient release and reduced reliance on synthetic chemicals.
Pathogen Free
Thermophilic digestion ensures safe, stable fertilizer.
Nutrient Dense
Balanced NPK and organic matter for sustained crop growth.
Low Odor
Refined slurry treatment minimizing operational nuisances.
Soil Regeneration
Improves moisture retention and soil biology over time.
The Journey to Commissioning
A structured, high-precision path from waste audit to energy generation.
Site Assessment
Comprehensive waste audit, feedstock analysis, and topographical survey of the proposed site.
1
Engineering & Design
Customized plant blueprinting using 3D modeling and structural engineering for durability.
2
Construction & Install
Precision execution of civil work and installation of proprietary biogas reactors.
3
O&M Support
Post-commissioning training, biology management, and lifelong maintenance support.
4
CBG project knowledge base
Clear answers before you invest, build, or expand
Practical guidance on plant fit, commercial returns, organic manure, and turnkey EPC delivery.
18
Practical answers
03
Focused topics
Topic 01
Project fundamentals
Start with feedstock, plant fit, timelines, incentives, and day-to-day operation.
01What is a biogas plant and how does it work?
A biogas plant converts organic waste into methane-rich gas through anaerobic digestion. Green Vikalp designs plants that process food, agricultural, and industrial waste, then recover energy, fertilizer, and process water from the same system.
02Which waste materials can be used for biogas and CBG production?
Common feedstocks include cattle dung, agricultural residues, food waste, distillery spent wash, and press mud. These materials can be blended to support stable digestion and improve methane yield.
03Can biogas be upgraded to Bio-CNG for vehicles and industrial use?
Yes. Purification and compression systems can upgrade raw biogas into high-purity CBG for transport fuel, industrial burners, or other gas-quality energy applications.
04How long does it take to install a biogas plant?
A typical project takes 6 to 9 months from site assessment through commissioning. The final schedule depends on plant capacity, site readiness, statutory approvals, civil work, and equipment delivery.
05What subsidies and financial incentives may be available?
Biogas and CBG projects in India may qualify for central and state support, subject to current scheme rules and approval. Green Vikalp helps prepare eligibility documents and align the project scope with the applicable framework.
06What maintenance is required after installation?
Routine work includes monitoring digester biology, checking pumps and valves, cleaning filters, calibrating gas-upgrading equipment, and completing preventive maintenance. Consistent O&M reduces downtime and protects gas output.
07How much organic fertilizer can the plant generate?
Fertilizer output depends on feedstock volume, composition, and the selected digestate process. The recovered digestate can be refined for on-site use or sale, creating value alongside CBG production.
08Is a biogas plant suitable for my industry or farm?
Suitability depends on the consistency of your waste supply, energy needs, available land, utilities, and project economics. Farms, food processors, distilleries, hotels, municipalities, and industrial sites with steady organic waste are common candidates.
Topic 02
Commercial returns
Understand CBG offtake, manure products, profitability, and pre-investment decisions.
09Can Green Vikalp help market CBG?
Green Vikalp can guide clients on industrial demand, applicable government-supported initiatives, gas-quality requirements, storage, and potential offtake strategies. Commercial arrangements vary by project, so each route is evaluated against the plant's location and output.
10Can I generate revenue from organic manure?
Yes. Digestate can be processed into marketable organic manure, adding a second revenue stream to CBG sales. Good separation, treatment, storage, and quality control improve product acceptance and overall project economics.
11What is Fermented Organic Manure (FOM)?
FOM is the nutrient-rich solid fraction left after anaerobic digestion and digestate processing. It contains organic matter and nutrients that can improve soil health when processed and used in line with applicable quality requirements.
12What is Liquid Fermented Organic Manure (LFOM)?
LFOM is the liquid fraction recovered from processed digestate. It contains dissolved nutrients and can be used as a bio-fertilizer where local agronomic practices and quality requirements permit.
13How profitable is a CBG project?
Profitability depends on feedstock security, plant capacity, gas yield, operating efficiency, capital cost, maintenance, financing, and revenue from CBG and manure. A technical and financial feasibility study is needed before relying on any return estimate.
14Does Green Vikalp provide consultancy before investment?
Yes. Pre-investment consultancy covers feedstock availability, site conditions, expected gas output, utilities, capital and operating costs, market opportunities, implementation strategy, and key project risks.
Topic 03
EPC delivery
See how the project is managed from customized engineering through final commissioning.
15Does Green Vikalp provide project management services?
Yes. The project team coordinates engineering, procurement, construction, vendors, schedules, budgets, quality inspections, and commissioning. Clients retain one point of contact throughout the EPC lifecycle.
16Can Green Vikalp customize plant designs?
Yes. Equipment selection, digester sizing, utilities, automation, layouts, and expansion provisions are tailored to the feedstock, site, production target, and commercial priorities rather than copied from a standard plant design.
17What project documentation is provided?
Typical deliverables include process flow diagrams, P&IDs, equipment datasheets, layouts, operating and maintenance manuals, inspection reports, commissioning records, calibration certificates, warranties, and as-built drawings.
18Will Green Vikalp assist during commissioning?
Yes. Engineers support equipment checks, calibration, process start-up, biological stabilization, gas-quality verification, performance testing, and operator training until the plant meets the agreed commissioning parameters.
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